Reactors are indispensable mixing and reaction vessels in industrial production. After production is completed, the inside of the reactor needs to be cleaned to prevent the reaction solution from corroding or scaling the reactor, which will affect the next batch of chemical production. The existing cleaning usually uses manual flushing of the reactor. During the flushing process, the volatile reaction solution can easily cause harm to personnel. At the same time, the manual operation time affects the subsequent processing and production.
Guangyuan Cleaning Equipment combines the reactor structure and actual production conditions, independently develops and puts into use a set of high-pressure water reactor automatic cleaning devices. The whole set of devices integrates multidisciplinary technologies or applications such as high-pressure water jets, pipeline engineering, and modern control systems. It is mainly composed of high-pressure cleaning machines, three-dimensional cleaning devices, self-high-pressure cleaning hoses, dynamic lifting devices, positioning devices, control operating systems, etc. The overall operation of the equipment is simple and the degree of automation is high, which can effectively improve the cleaning efficiency, quality and safety of the reactor!
During cleaning, the system is started with one button to make the telescopic rod telescope in the reactor and move around the inner wall of the reactor. The telescopic rod can avoid obstacles in the reactor during movement. The high-pressure water jet is ejected from the rotating nozzle. When the cleaning nozzle rotates horizontally, the rotational torque formed by the water jet drives the nozzle to rotate in the vertical plane. Due to the compound movement of the three-dimensional rotating nozzle and the telescopic rod, the high-pressure water jet can cover any position in the reactor and finally complete the cleaning of the reactor.
1. The whole system adopts PLC automatic control, and the cleaning time, flow rate, pressure and other parameters can be adjusted according to the actual situation;
2. The system operation is simple and highly automated, and only 1-2 people are required to assist the operation, which reduces labor input and improves cleaning efficiency and safety;
3. The entire cleaning process is carried out in a closed environment to avoid damage to personnel and improve safety;
4. The high-pressure water three-dimensional cleaning technology is adopted to effectively improve the cleaning effect and reduce the use of chemical cleaning agents;
5. In order to improve the safety of reactor cleaning, safety explosion-proof devices can be configured according to actual conditions to improve cleaning safety;
6. The reactor automatic cleaning system is adopted, which is several times or even dozens of times that of the traditional manual cleaning reactor;
7. The cleaning rate can be above 90%, saving energy and low cost.
At present, Guangyuan Cleaning Equipment has provided more than a dozen sets of reactor automatic cleaning equipment with different solutions for all parts of the country, meeting the automatic cleaning needs of various chemical residues such as PVC, PVDF, acrylic emulsion, styrene-butadiene latex, etc. inside various horizontal reactors, stainless steel reactors, and enamel reactors. If you need it, please feel free to contact us by phone, we will serve you wholeheartedly.
