The automatic aluminum formwork cleaning system is an intelligent cleaning equipment designed for the construction industry, specifically for removing stubborn stains such as concrete residue, cement scale, and oil stains from the surface of aluminum formwork. It replaces the inefficient traditional methods of manual scraping and high-pressure water jet cleaning, achieving batch, efficient, and clean cleaning of aluminum formwork. It is widely used in the formwork turnover process of aluminum formwork leasing companies and general contractors in construction projects.
I. Core Advantages
1. Cleaning efficiency increased by over 80%, reducing turnover costs
Traditional manual cleaning of a single aluminum formwork takes 5-10 minutes and often leaves residual stains; the automatic cleaning system uses 1400 ultra-high-pressure water jets for batch continuous cleaning, reducing the cleaning time per formwork to less than 1 minute. The daily cleaning volume can reach 1000-2000㎡, significantly accelerating the turnover speed of aluminum formwork and reducing construction delays caused by untimely formwork cleaning.
2. Thorough cleaning, ensuring the quality of formwork reuse
The system is equipped with a cleaning disc that uses high-pressure water jets to cut and rinse the surface of the aluminum formwork. After cleaning, the formwork surface cleanliness reaches over 99%, with no scratches or residue. This ensures good demolding results when pouring concrete, avoiding wall defects caused by formwork stains.
3. Intelligent operation, saving labor costs
Equipped with a PLC intelligent control system, it supports automatic cleaning and requires only one operator to monitor the equipment operation, replacing a manual cleaning team of 10-20 people and saving hundreds of thousands of yuan in labor costs annually. It also supports customized cleaning parameters, allowing adjustment of roller brush speed, water pressure, and cleaning time according to the degree of formwork staining.
4. Protects aluminum formwork, extending its service life
Traditional manual scraping can easily cause deformation and scratches on the formwork surface, reducing formwork strength and reuse times; the automatic cleaning system uses pure high-pressure water cleaning, avoiding mechanical damage. This can increase the reuse times of aluminum formwork from 30-50 times to 50-80 times, extending the formwork's service life by more than 50%, significantly reducing formwork procurement and maintenance costs.
II. Core Components
High-pressure pump unit: high-pressure pump, filtration system, motor (or diesel engine), booster pump, high-pressure hose, and cleaning disc. Gantry-type Cleaning System: Height 2 meters, length 4 meters, width 2 meters. Suitable for cleaning areas up to 18 meters in length and 4 meters in width. Enables both lateral cleaning and longitudinal movement.
PLC Control System: Allows setting of cleaning pressure, gantry movement direction, and cleaning area. It also has a memory function, eliminating the need to reset parameters for subsequent use.
II. Applicable Scenarios
- Cleaning Objects: Construction aluminum formwork, aluminum frames, aluminum fittings, and other aluminum alloy construction templates;
- Applicable Companies: Aluminum formwork leasing companies, general construction contractors, precast concrete manufacturers;
- Types of Stains: Concrete residue, cement scale, release agent oil stains, dust and sand, etc.
