Glass-lined reactors are made by lining the inner surface of a steel container with glass containing high silicon dioxide. After high-temperature burning, they are firmly attached to the metal surface. They are often used in petrochemical, rubber, dye, pharmaceutical and other industries to complete sulfonation, nitration, hydrogenation, hydrocarbonization and other processes.
During the long-term use of glass-lined reactors, there will be residue inside the reactor. In order to improve the service life of the reactor and the safety and quality of the products produced, the inside of the reactor needs to be cleaned regularly. The safe cleaning requirements of the inside of the glass-lined reactor are based on not damaging the inside of the reactor, and at the same time, the cleaning safety of the equipment and workers must be ensured.
There are chemical substances inside the glass-lined reactor during use. The manual brushing method not only has low cleaning efficiency, but also inevitably causes scratches inside the reactor due to improper manual operation. Although the chemical cleaning method improves the cleaning quality to a certain extent, it uses chemical solvents for cleaning, and special cleaning agents need to be configured according to the residual substances inside the reactor. In addition, since chemical cleaning agents are corrosive, they will cause corrosion to the inside of the reactor if they are not operated carefully. In addition, manual chemical cleaning not only causes pollution, but also has certain safety hazards.
Guangyuan Cleaning Equipment's automated glass-lined reactor cleaning system mainly consists of high-pressure pumps, electrical control, and high-pressure water cleaning mechanisms; it integrates multidisciplinary technologies or applications such as high-pressure water jets, pipeline engineering, and modern control systems, which can replace traditional manual and chemical cleaning methods to achieve efficient, fast, and environmentally friendly automated cleaning.
During cleaning, the system is started with one button, and many positioning mechanisms lead the three-dimensional cleaner into the reactor. The high-pressure water pump produces high-pressure water. When the three-dimensional automatic rotating nozzle rotates horizontally, the rotational torque formed by the water jet drives the nozzle to rotate in the vertical plane. The telescopic rod can avoid obstacles in the reactor during movement. The compound movement of the three-dimensional rotating nozzle and the telescopic rod can realize 360° cleaning without dead angles and thorough deep cleaning of the reactor.
1. The huge striking power of the high-pressure water jet can smash the hard scale on the inner wall of the glass-lined reactor and the surface of the agitator, completely peel off and remove it, with high cleaning efficiency and good quality;
2. Water is used as the cleaning medium, and no chemical cleaning agent is needed, which will not increase the degree of pollution, and will not cause corrosion to the reactor during cleaning;
3. According to the actual situation of scaling inside the reactor, the appropriate pressure level can be selected to achieve thorough cleaning of the scaling without damaging the inner wall of the reactor;
4. PLC control is adopted to adjust the cleaning time, pressure and other parameters according to the actual needs of the reactor to ensure cleaning efficiency and quality, and save energy;
5 , closed cleaning method to avoid the negative impact of wastewater and waste gas on the surrounding environment and staff, improve the cleaning environment and increase labor safety;
6. Relevant safety and explosion-proof devices can be configured according to on-site conditions and customer needs to improve cleaning safety;
Guangyuan Cleaning Equipment's automatic glass-lined reactor cleaning system can achieve one-button operation, using the huge impact force of high-pressure water to quickly peel off and rinse the residue inside the reactor, replacing manual work and saving time. Its cleaning rate can reach more than 95%, and the cleaning efficiency is more than ten times that of traditional manual work, solving the problems of low automation, time-consuming and labor-intensive, and easy to cause personal injury in existing cleaning methods.
