Reactor Tank Automatic Cleaning Hydro Blasting Machine

The 170L/min, 240bar Reactor Tank Automatic Cleaning Hydro Blasting Machine is a highly efficient and intelligent industrial cleaning equipment, primarily used for the automated cleaning of the inside of reactors. It utilizes PLC control for one-button operation and features a touchscreen interface, allowing for the setting of any cleaning point and cleaning time. Each cleaning point is cleaned for 1-5 minutes. Its high degree of automation eliminates the need for manual entry into the reactor, reducing labor intensity and safety risks.

The core advantages of Reactor Tank Automatic Cleaning Hydro Blasting Machines are highly efficient descaling, thorough cleaning, and adaptability to various operating conditions. The strong impact of the high-pressure water flow quickly removes stubborn scale, increasing cleaning speed by 5-10 times compared to manual cleaning, reducing the cleaning time for a single reactor to 1-3 hours. No entry into the reactor is required, avoiding safety hazards such as poisoning and oxygen deficiency. Cleaning wastewater can be centrally recycled and treated, meeting environmental protection requirements. Hydraulic cleaning eliminates mechanical friction, preventing damage to the reactor's inner lining (such as enamel or stainless steel linings), thus extending the equipment's lifespan.

The Reactor Tank Automatic Cleaning Hydro Blasting Machine is a highly efficient cleaning device designed specifically for the chemical, pharmaceutical, and food industries. It utilizes ultra-high-pressure water jet technology and an intelligent control system to achieve comprehensive cleaning of reactor interiors. Equipped with an intelligent three-dimensional rotating nozzle, the machine utilizes a turbine gear transmission to achieve a combination of orbital (horizontal) and rotational (vertical) motion. The nozzle delivers high-pressure water at a high-frequency impact rate of 1200 times per minute, creating a grid-like cleaning pattern. After eight cycles, 360° cleaning is achieved, achieving 30% improved uniformity compared to traditional nozzles.

Automated cleaning process
The system integrates an intelligent control system, which can preset the cleaning path, pressure, flow and time, and automatically complete the whole process of "pre-rinsing → high-pressure cleaning → cyclic rinsing", reducing manual intervention and improving cleaning consistency.

 

 

product key technologies

01.

Main Fetures

1. The high-pressure pump adopts the advanced technology of NLB from the United States and is a five-plunger high-pressure pump.
2. It has the advantages of large flow rate and high pressure.
3. It has high working pressure and can operate continuously under higher pressure.

02.

It can meet the special needs of cleaning partitions in power plants, removing paint in automobile factories, and removing various hard-to-clean hard scales in the petrochemical industry. It has rich configurations and can meet the cleaning needs of all walks of life. It is very effective in cleaning long pipes or seriously blocked pipes.

Excellent cleaning effect
1. No dead angle coverage
- Equipped with multi-angle rotating nozzles (such as 360° rotating nozzles or robotic arm nozzles), with the strong penetration of high-pressure water flow, it can cover the inner wall of the reactor, stirring paddles, bottom valves and other complex structures, eliminating the blind spots of traditional manual cleaning.
- Example: For a reactor with a diameter of 2 meters, high-pressure water can complete the flushing of the entire inner wall within 10 minutes, and the residual impurity particle size is ≤50μm.

2. Surface protection and cleanliness
- High-pressure water is cleaned by physical impact, without the use of chemical solvents, to avoid corrosion of the inner wall of the reactor (such as stainless steel), and at the same time can meet food-grade or medical-grade cleaning standards (such as TOC residue <10ppm).

Safety and reliability
1. Reduce manual risks
- No personnel are required to enter the reactor for operation, avoid contact with high temperature, toxic or flammable and explosive environments, and reduce the incidence of safety accidents such as suffocation and chemical burns.

2. Equipment durability
- Adopt wear-resistant high-pressure pipelines (such as stainless steel lined ceramics), anti-leakage sealing technology and overload protection devices, which can withstand long-term and high-frequency use, the equipment life is ≥10 years, and the maintenance cycle is extended to once every 500 hours.

 

product details

 

 

Water tank and filtration system

 high pressure pump

Electric motor

Cost advantage
1. Reduce overall cost
Labor cost: Reduce the investment of cleaning personnel by more than 50%, especially suitable for unmanned cleaning needs in high-risk scenarios.
Consumables cost: No chemical cleaning agent is required, only water resources are consumed (about 10-15 tons of water are required for one cleaning, and the cost is 30% lower than that of traditional chemical cleaning).
Downtime cost: The automated process shortens the cleaning time and improves the utilization rate of the reactor (such as the annual operating time can be increased by 15%-20%).

Long-term economic efficiency
- The initial investment can be recovered within 2-3 years through efficiency improvement and cost savings, which is suitable for large-scale production scenarios (such as chemical, pharmaceutical, and food industries).

 

Product details

Rust Removal

Rust Removal

Paint Removal

Environmental protection and compliance
1. Green cleaning technology
- Pure physical cleaning method, no chemical waste liquid discharge, in compliance with environmental protection regulations (such as ISO 14001, GB/T 24001), especially suitable for environmentally sensitive enterprises.
- Cleaning wastewater can be recycled through simple filtration, and the water resource recovery rate is ≥80%.

2. Industry adaptability
- It meets the stringent requirements of the pharmaceutical, food, chemical and other industries for cleaning processes (such as FDA, GMP certification standards), and can provide cleaning process records and verification reports to facilitate compliance audits.

Intelligence and scalability
1. Data management
- Integrate sensors and IoT modules to monitor cleaning pressure, flow, temperature and other parameters in real time, generate cleaning logs and energy efficiency analysis reports, and support remote operation and maintenance and fault warning.

2. Multi-scenario compatibility
- The system can adapt to reactors of different specifications (volume 50L-5000L) and other industrial equipment (such as storage tanks, pipelines) by replacing nozzles or adjusting parameters, and has strong scalability.

1. Marine rust paint removal;

2. Concrete cutting;

3. Concrete surface roughening;

4. Industrial pipe/tank cleaning;

5. Building wall cutting.

Customer Cases

 

Reactor cleaning

Reactor cleaning

Reactor cleaning

Heat exchanger cleaning

Reactor cleaning

Reactor cleaning

Summary
The Reactor Tank Automatic Cleaning Hydro Blasting Machine solves the pain points of low efficiency, high cost and high risk in traditional reactor cleaning with its "high efficiency, safety, environmental protection and intelligence" characteristics. It is especially suitable for high-end manufacturing fields with strict requirements on cleanliness, safety and environmental protection, and is an important direction for upgrading industrial cleaning technology. 

Other Application 

Heat Exchanger Cleaning Bundle Blaster

The Bundle Blaster system offers a powerful and affordable automated solution for external cleaning of heat exchangers, evaporators, condensers, and other industrial tube bundles. This system is ideal for contractors and plants interested in low maintenance, cost-effective, easy-to-use equipment. The Bundle Blaster is safer and more effective than traditional hand-held methods of shell side cleaning, and 1/3 of the cost of trailer mounted systems.

Concrete Mixer Drum Blasting System

The concrete mixer drum blasting system is an automated accessory designed specifically for removing residual concrete from the drum's inner walls, blades, and inlet and outlet ports. It is a core device for batching plants, ensuring production quality, improving efficiency, and reducing costs. Its core philosophy is to replace the inefficiency and high risks of traditional manual cleaning with a "powered drive + precise spraying + intelligent control" approach, achieving an upgrade from "passive residue removal" to "active safety assurance."

 

Company profile

Zhengzhou GuangYuan Cleaning Equipment Co.,Ltd. Is a manufacturer for high pressure water jetting machine, founded in 2012, is committed to explore the field of a high pressure water jet market brand. Our company is located in Henan Province, China.

We are professional in the design, manufacture and production of high pressure cleaning machine, water blaster, High pressure cleaner, high pressure pump, cleaning system customization etc. Our cleaning machine can be applied in both industrial and family cleaning, such as shipyard, power plant, starch factory, etc.  Our company has years of research and experience in first-class design technology, excellent assembly line and good quality control system. Our products are welcomed by customers from all over the world. We sincerely look forward to cooperating with new and old clients.

01

Advanced Technology

We work closely with KAMAT, a world leader in cleaning machine industry, with the highest pressure of 3000bar, which is currently the highest pressure in the world's high-pressure water jet field.

02

Stable and Safe

The pressure regulating valve is flexible and light. The overpressure protection safety valve opens and closes sensitively and reliably. The bursting pressure of the high-pressure hose is 2.5-3.5 times the rated pressure.

03

Excellent Quality

The high pressure cleaning machine is manufactured and inspected strictly in accordance with national and industry standards before leaving the factory. It can work continuously for 24 hours at rated pressure

04

Custom Service

We understand that different industries and cleaning requirements may have specific needs. Therefore, we offer customization service, allowing customers to tailor the machine to their unique requirements.

1. Packing: Plywood packing

2. Shipping way: suggest deliver by sea

3. Delivery port: Qingdao Port; or deliver to any port you need

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