20000Psi Reactor Automatic Cleaning Blasting Machine

 

The 20000Psi 200L/min Reactor Automatic Cleaning Blasting Machine is a very powerful industrial-grade high-pressure cleaning machine. It can easily remove the toughest deposits, such as solidified cement, thick rust, stubborn marine biological fouling (such as barnacles), and hardened paint on heavy equipment. It is mainly used for heavy-duty operations such as cutting, crushing, and stripping. Its main applications include cleaning large industrial pipelines, cleaning heat exchangers, reactors, and storage tanks, and removing thick scale from steel billets, steel plates, and H-beams.

 

Ultra-high-pressure Reactor Automatic Cleaning Blasting Machine with a pressure of 1400 bar (140 MPa) and a flow rate of 200 L/min are specialized industrial-grade equipment. Their core value lies in using water as a medium for high-intensity physical cleaning, while maintaining efficiency and environmental friendliness. 1400 bar produces a supersonic water jet exceeding 1000 m/s. Combined with a high flow rate of 200 L/min, they can quickly remove 1-3 mm thick layers of concrete, carbonized rust, or industrial coke. The pressure automatically adjusts based on the hardness of the dirt (for example, reducing to 800 bar for cleaning aluminum alloy surfaces and increasing to 1400 bar for cleaning carbon steel rust) to prevent damage to the substrate. They can also be used to clean resin adhesives and harder chemicals in large reactors.

 

The 1400bar, 200L/min, Reactor Automatic Cleaning Blasting Machine, with its core combination of "high-pressure scale removal + ultra-high flow rate flushing," is perfectly suited for cleaning the interior walls of reactors (such as stirred and jacketed reactors commonly used in the chemical, pharmaceutical, and food industries), where sticky residue, stubborn scale, and numerous blind spots are most challenging. The 1400bar high-pressure water flow provides targeted impact, directly removing carbonized scale (even up to 5-10mm thick) from the reactor walls and dispersing sticky material residue (such as the resin layer on reactors in the coatings industry). It can also penetrate deep into hard-to-reach areas such as the base of the agitator blades, the arc corners of the reactor bottom, and the inlet/outlet interfaces. Compared to low-pressure cleaning (≤500bar), which only removes surface dust, or mechanical scrapers, which can easily scratch the reactor walls, high-pressure water flow achieves comprehensive scale removal, restoring the reactor walls to their original finish.

 

Automated cleaning process
The system integrates an intelligent control system, which can preset the cleaning path, pressure, flow and time, and automatically complete the whole process of "pre-rinsing → high-pressure cleaning → cyclic rinsing", reducing manual intervention and improving cleaning consistency.

Excellent cleaning effect
1. No dead angle coverage
- Equipped with multi-angle rotating nozzles (such as 360° rotating nozzles or robotic arm nozzles), with the strong penetration of high-pressure water flow, it can cover the inner wall of the reactor, stirring paddles, bottom valves and other complex structures, eliminating the blind spots of traditional manual cleaning.
- Example: For a reactor with a diameter of 2 meters, high-pressure water can complete the flushing of the entire inner wall within 10 minutes, and the residual impurity particle size is ≤50μm.

2. Surface protection and cleanliness
- High-pressure water is cleaned by physical impact, without the use of chemical solvents, to avoid corrosion of the inner wall of the reactor (such as stainless steel), and at the same time can meet food-grade or medical-grade cleaning standards (such as TOC residue <10ppm).

 

Safety and reliability
1. Reduce manual risks
- No personnel are required to enter the reactor for operation, avoid contact with high temperature, toxic or flammable and explosive environments, and reduce the incidence of safety accidents such as suffocation and chemical burns.

2. Equipment durability
- Adopt wear-resistant high-pressure pipelines (such as stainless steel lined ceramics), anti-leakage sealing technology and overload protection devices, which can withstand long-term and high-frequency use, the equipment life is ≥10 years, and the maintenance cycle is extended to once every 500 hours.

Cost advantage
1. Reduce overall cost
Labor cost: Reduce the investment of cleaning personnel by more than 50%, especially suitable for unmanned cleaning needs in high-risk scenarios.
Consumables cost: No chemical cleaning agent is required, only water resources are consumed (about 10-15 tons of water are required for one cleaning, and the cost is 30% lower than that of traditional chemical cleaning).
Downtime cost: The automated process shortens the cleaning time and improves the utilization rate of the reactor (such as the annual operating time can be increased by 15%-20%).

Long-term economic efficiency
- The initial investment can be recovered within 2-3 years through efficiency improvement and cost savings, which is suitable for large-scale production scenarios (such as chemical, pharmaceutical, and food industries).

Environmental protection and compliance
1. Green cleaning technology
- Pure physical cleaning method, no chemical waste liquid discharge, in compliance with environmental protection regulations (such as ISO 14001, GB/T 24001), especially suitable for environmentally sensitive enterprises.
- Cleaning wastewater can be recycled through simple filtration, and the water resource recovery rate is ≥80%.

2. Industry adaptability
- It meets the stringent requirements of the pharmaceutical, food, chemical and other industries for cleaning processes (such as FDA, GMP certification standards), and can provide cleaning process records and verification reports to facilitate compliance audits.

Intelligence and scalability
1. Data management
- Integrate sensors and IoT modules to monitor cleaning pressure, flow, temperature and other parameters in real time, generate cleaning logs and energy efficiency analysis reports, and support remote operation and maintenance and fault warning.

2. Multi-scenario compatibility
- The system can adapt to reactors of different specifications (volume 50L-5000L) and other industrial equipment (such as storage tanks, pipelines) by replacing nozzles or adjusting parameters, and has strong scalability.

 

Model	GYB-8 1400/200
Pump Speed	366 rpm
High pressure pump	5-Plunger high pressure pump
	Pump head material: Stainelss steel
	Adopts the advanced technology of NLB from the US
	Remote control start and stop
	Variable frequency motor drive
Rate Pressure	1400 bar /22000 psi
Water flow	200L/min
Plunger dia.	38mm
Diesel engine drive	800kw, Weichai brand

 

 

 

1. Marine rust paint removal;

2. Concrete cutting;

3. Concrete surface roughening;

4. Industrial pipe/tank cleaning;

5. Building wall cutting.

 

Summary
The 1400bar 200Lpm Reactor Automatic Cleaning Blasting Machine solves the pain points of low efficiency, high cost and high risk in traditional reactor cleaning with its "high efficiency, safety, environmental protection and intelligence" characteristics. It is especially suitable for high-end manufacturing fields with strict requirements on cleanliness, safety and environmental protection, and is an important direction for upgrading industrial cleaning technology. 

 

 

 

 

 

1. Packing: Plywood packing

2. Shipping way: suggest deliver by sea

3. Delivery port: Qingdao Port; or deliver to any port you need

 

 

Hot Tags: 20000psi reactor automatic cleaning blasting machine, China 20000psi reactor automatic cleaning blasting machine suppliers, factory, hydro jet cleaning equipment, hydro jetting machine, industrial pipe cleaning machine, tank pipeline cleaning machine