400Lpm High Pressure Water Descaling System For Oxide Scales Removal

Our 400Lpm 300bar High-Pressure Water Descaling System is a high-efficiency, eco-friendly solution designed specifically for removing oxide scales from metal surfaces in metallurgical, forging, and steel rolling industries. With a stable water flow of 400 liters per minute and a maximum working pressure of 300bar (4350psi), the system utilizes the triple effects of impact force, shear effect and thermal shock of high-pressure water jets to quickly and thoroughly strip oxide scales without damaging the metal substrate, far outperforming traditional mechanical descaling, pickling or shot blasting methods. It integrates precision plunger pump technology, optimized nozzle array design and intelligent control system, realizing seamless connection with hot rolling production lines, ensuring uniform descaling effect, high production efficiency and zero chemical pollution, which can effectively improve product surface quality, extend roll service life and reduce overall production costs for your enterprise.

The 400Lpm High Pressure Water Descaling System for Oxide Scales Removal is a key equipment system in hot-rolled steel mills. The stability of the system is directly related to the quality of hot-rolled steel. The introduction of high-pressure water dephosphorization system technology has improved the surface quality of steel billets and the appearance quality of finished products, while reducing the wear of rollers and bringing better economic benefits to enterprises.

 

 

product key technologies

01.

Advantage

The physical method is used to clean the oxide scale on the surface of the steel plate, without acid mist, dust, or any pollution; water is recycled, no waste water, no waste gas emissions, and the waste residue after cleaning can be recycled by the steel plant

PRODUCT PERFORMANCE

1. For the machine, pump is use the tech. of Germany KAMAT

2. It has big water flow and high pressure advantages

3. Pressure is stable and reliable, easy to be adjust

4. Pure physical cleaning without adding any chemicals

5. We have diesel engine drive and electric motor drive for your choice

 

product details

 

 

Electric control cabinet

High Pressure Pump

Electric Motor

Principle：

400Lpm High Pressure Water Descaling System for Oxide Scales Removal is to use a high-pressure descaling pump to boost low water pressure, and then lead it to each descaling point (descaling box or header) through a high-pressure pipeline system. Then, the fan-shaped water flow ejected from the nozzles on the header of each descaling box hits the high-temperature billet. The high-pressure water first cools rapidly on the billet, and after the temperature difference between the iron oxide scale and the billet body is generated, the surface iron oxide scale cracks and mechanical descaling is performed. The impact force generated by the high-pressure water is then used to remove the iron scale on the surface of the billet, so that the surface quality of the billet reaches the initial effect, and then through subsequent processing, the quality requirements required by customers are finally achieved.

 

Nozzle type

Circular nozzle

Circular nozzle

Square nozzle

1. Superior Descaling Efficiency Stable 400LPM large flow + 300bar high pressure, high‑speed water jet quickly removes iron oxide scale, rust and oxide layer, matching high‑speed hot rolling and forging production rhythm.

2. No Damage to Workpiece Surface Pure physical water jet descaling, no scratching, deformation or surface hardening of steel billets, slabs and forgings, greatly improving surface finish and product quality.

3. Eco‑Friendly & Low Operating Cost No chemical pickling agents, zero pollution to environment; water can be recycled, low energy consumption, reduce waste water treatment and chemical material costs.

4. Long Service Life & Stable Operation Adopt high‑pressure plunger pump, wear‑resistant nozzle and heavy‑duty pipeline system, continuous 24‑hour stable operation, low failure rate, suitable for harsh metallurgical environment.

5. Intelligent & Easy to Integrate Equipped with automatic pressure/flow control system, linked with hot rolling production line, realize unmanned continuous descaling, save labor cost and improve production continuity.

6. Reduce Roll Wear & Maintenance Cost Thorough oxide scale removal avoids abrasive scale scratching rolling rolls, prolongs roll service life and cuts downtime maintenance cost.

1. Strip steel production line;

2. Steel section production line;

3. Hot rolling production line;

4. Cold rolling production line;

5. Cold drawing production line;

6. Casting production line.

Customer Cases

 

Copper rod dephosphorization

Hot rolling dephosphorization

Hot rolling dephosphorization

Hot rolling dephosphorization

Hot rolling dephosphorization

Hot rolling dephosphorization

Other Application

 

Reactor Tank Cleaning Solution

Reactor tanks are critical components in various industries, including chemical manufacturing, pharmaceuticals, petrochemicals, and food processing. As these industries grow, so does the demand for efficient and reliable cleaning solutions for reactor tanks. The market for reactor tank cleaning solutions is expanding due to the increasing need for regular maintenance, safety compliance, and operational efficiency.

Heat Exchanger Cleaning Bundle Blaster

The Bundle Blaster system offers a powerful and affordable automated solution for external cleaning of heat exchangers, evaporators, condensers, and other industrial tube bundles. This system is ideal for contractors and plants interested in low maintenance, cost-effective, easy-to-use equipment. The Bundle Blaster is safer and more effective than traditional hand-held methods of shell side cleaning, and 1/3 of the cost of trailer mounted systems. 

Company profile

Zhengzhou GuangYuan Cleaning Equipment Co.,Ltd. Is a manufacturer for high pressure water jetting machine, founded in 2012, is committed to explore the field of a high pressure water jet market brand. Our company is located in Henan Province, China.

We are professional in the design, manufacture and production of high pressure cleaning machine, water blaster, High pressure cleaner, high pressure pump, cleaning system customization etc. Our cleaning machine can be applied in both industrial and family cleaning, such as shipyard, power plant, starch factory, etc.  Our company has years of research and experience in first-class design technology, excellent assembly line and good quality control system. Our products are welcomed by customers from all over the world. We sincerely look forward to cooperating with new and old clients.

01

Advanced Technology

We work closely with KAMAT, a world leader in cleaning machine industry, with the highest pressure of 3000bar, which is currently the highest pressure in the world's high-pressure water jet field.

02

Stable and Safe

The pressure regulating valve is flexible and light. The overpressure protection safety valve opens and closes sensitively and reliably. The bursting pressure of the high-pressure hose is 2.5-3.5 times the rated pressure.

03

Excellent Quality

The high pressure cleaning machine is manufactured and inspected strictly in accordance with national and industry standards before leaving the factory. It can work continuously for 24 hours at rated pressure

04

Custom Service

We understand that different industries and cleaning requirements may have specific needs. Therefore, we offer customization service, allowing customers to tailor the machine to their unique requirements.

1. Packing: Plywood packing

2. Shipping way: suggest deliver by sea

3. Delivery port: Qingdao Port; or deliver to any port you need

Hot Tags: 400lpm high pressure water descaling system for oxide scales removal, China 400lpm high pressure water descaling system for oxide scales removal suppliers, factory