1400bar Reactor Cleaning Hydro Blasting Machine

The 1400bar Reactor Cleaning Hydro Blasting Machine is designed for the most challenging cleaning conditions, effectively removing extremely stubborn materials such as polymerized clumps, hardened resins, coking deposits, and crystalline layers that commonly adhere to the inner walls of reaction vessels. The large flow rate of 200 L/min ensures that the large amount of hard dirt removed is instantly flushed away, preventing secondary deposition or clogging of the suction system. Combined with a dedicated 3D rotating cleaning nozzle, it achieves complete coverage cleaning without blind spots, eliminating the need for manual entry into the vessel.

The 20000Psi 200L/min Reactor Automatic Cleaning Blasting Machine is a very powerful industrial-grade high-pressure cleaning machine. It can easily remove the toughest deposits, such as solidified cement, thick rust, stubborn marine biological fouling (such as barnacles), and hardened paint on heavy equipment. It is mainly used for heavy-duty operations such as cutting, crushing, and stripping. Its main applications include cleaning large industrial pipelines, cleaning heat exchangers, reactors, and storage tanks, and removing thick scale from steel billets, steel plates, and H-beams.

Ultra-high-pressure Reactor Automatic Cleaning Blasting Machine with a pressure of 1400 bar (140 MPa) and a flow rate of 200 L/min are specialized industrial-grade equipment. Their core value lies in using water as a medium for high-intensity physical cleaning, while maintaining efficiency and environmental friendliness. 1400 bar produces a supersonic water jet exceeding 1000 m/s. Combined with a high flow rate of 200 L/min, they can quickly remove 1-3 mm thick layers of concrete, carbonized rust, or industrial coke. The pressure automatically adjusts based on the hardness of the dirt (for example, reducing to 800 bar for cleaning aluminum alloy surfaces and increasing to 1400 bar for cleaning carbon steel rust) to prevent damage to the substrate. They can also be used to clean resin adhesives and harder chemicals in large reactors.

The 1400bar, 200L/min, Reactor Automatic Cleaning Blasting Machine, with its core combination of "high-pressure scale removal + ultra-high flow rate flushing," is perfectly suited for cleaning the interior walls of reactors (such as stirred and jacketed reactors commonly used in the chemical, pharmaceutical, and food industries), where sticky residue, stubborn scale, and numerous blind spots are most challenging. The 1400bar high-pressure water flow provides targeted impact, directly removing carbonized scale (even up to 5-10mm thick) from the reactor walls and dispersing sticky material residue (such as the resin layer on reactors in the coatings industry). It can also penetrate deep into hard-to-reach areas such as the base of the agitator blades, the arc corners of the reactor bottom, and the inlet/outlet interfaces. Compared to low-pressure cleaning (≤500bar), which only removes surface dust, or mechanical scrapers, which can easily scratch the reactor walls, high-pressure water flow achieves comprehensive scale removal, restoring the reactor walls to their original finish.

Automated cleaning process
The system integrates an intelligent control system, which can preset the cleaning path, pressure, flow and time, and automatically complete the whole process of "pre-rinsing → high-pressure cleaning → cyclic rinsing", reducing manual intervention and improving cleaning consistency.

 

 

product key technologies

01.

Main Fetures

1. The high-pressure pump adopts the advanced technology of NLB from the United States and is a five-plunger high-pressure pump.
2. It has the advantages of large flow rate and high pressure.
3. It has high working pressure and can operate continuously under higher pressure.

02.

It can meet the special needs of cleaning partitions in power plants, removing paint in automobile factories, and removing various hard-to-clean hard scales in the petrochemical industry. It has rich configurations and can meet the cleaning needs of all walks of life. It is very effective in cleaning long pipes or seriously blocked pipes.

Excellent cleaning effect
1. No dead angle coverage
- Equipped with multi-angle rotating nozzles (such as 360° rotating nozzles or robotic arm nozzles), with the strong penetration of high-pressure water flow, it can cover the inner wall of the reactor, stirring paddles, bottom valves and other complex structures, eliminating the blind spots of traditional manual cleaning.
- Example: For a reactor with a diameter of 2 meters, high-pressure water can complete the flushing of the entire inner wall within 10 minutes, and the residual impurity particle size is ≤50μm.

2. Surface protection and cleanliness
- High-pressure water is cleaned by physical impact, without the use of chemical solvents, to avoid corrosion of the inner wall of the reactor (such as stainless steel), and at the same time can meet food-grade or medical-grade cleaning standards (such as TOC residue <10ppm).

Safety and reliability
1. Reduce manual risks
- No personnel are required to enter the reactor for operation, avoid contact with high temperature, toxic or flammable and explosive environments, and reduce the incidence of safety accidents such as suffocation and chemical burns.

2. Equipment durability
- Adopt wear-resistant high-pressure pipelines (such as stainless steel lined ceramics), anti-leakage sealing technology and overload protection devices, which can withstand long-term and high-frequency use, the equipment life is ≥10 years, and the maintenance cycle is extended to once every 500 hours.

 

product details

 

 

Water tank and filtration system

5-plunger high pressure pump

Diesel engine

Cost advantage
1. Reduce overall cost
Labor cost: Reduce the investment of cleaning personnel by more than 50%, especially suitable for unmanned cleaning needs in high-risk scenarios.
Consumables cost: No chemical cleaning agent is required, only water resources are consumed (about 10-15 tons of water are required for one cleaning, and the cost is 30% lower than that of traditional chemical cleaning).
Downtime cost: The automated process shortens the cleaning time and improves the utilization rate of the reactor (such as the annual operating time can be increased by 15%-20%).

Long-term economic efficiency
- The initial investment can be recovered within 2-3 years through efficiency improvement and cost savings, which is suitable for large-scale production scenarios (such as chemical, pharmaceutical, and food industries).

 

Product details

Rust Removal

Rust Removal

Paint Removal

Environmental protection and compliance
1. Green cleaning technology
- Pure physical cleaning method, no chemical waste liquid discharge, in compliance with environmental protection regulations (such as ISO 14001, GB/T 24001), especially suitable for environmentally sensitive enterprises.
- Cleaning wastewater can be recycled through simple filtration, and the water resource recovery rate is ≥80%.

2. Industry adaptability
- It meets the stringent requirements of the pharmaceutical, food, chemical and other industries for cleaning processes (such as FDA, GMP certification standards), and can provide cleaning process records and verification reports to facilitate compliance audits.

Intelligence and scalability
1. Data management
- Integrate sensors and IoT modules to monitor cleaning pressure, flow, temperature and other parameters in real time, generate cleaning logs and energy efficiency analysis reports, and support remote operation and maintenance and fault warning.

2. Multi-scenario compatibility
- The system can adapt to reactors of different specifications (volume 50L-5000L) and other industrial equipment (such as storage tanks, pipelines) by replacing nozzles or adjusting parameters, and has strong scalability.

About Guangyuan UHP Hydro Blaster/UHP Water Blaster System
We manufacture the most special, professional , stable high pressure pure water jetting unit for our customers-also called hydro blaster or water blaster. Our UPH water cleaning system employ the demanding task in nearly all the industries. The system endows the safety, environmental-friendly, high efficiency, cost down and value more, widely used in cleaning heat exchanger, autoclave, pipeline, reaction kettle etc.

1. Marine rust paint removal;

2. Concrete cutting;

3. Concrete surface roughening;

4. Industrial pipe/tank cleaning;

5. Building wall cutting.

Customer Cases

 

Reactor cleaning

Reactor cleaning

Reactor cleaning

Heat exchanger cleaning

Reactor cleaning

Reactor cleaning

Summary
The 1400bar 200Lpm Reactor Automatic Cleaning Blasting Machine solves the pain points of low efficiency, high cost and high risk in traditional reactor cleaning with its "high efficiency, safety, environmental protection and intelligence" characteristics. It is especially suitable for high-end manufacturing fields with strict requirements on cleanliness, safety and environmental protection, and is an important direction for upgrading industrial cleaning technology. 

Concrete Demolition System

The system uses high-pressure water jet technology to quickly and accurately the concrete of subways, bridges, and tunnels, while retaining the steel bars intact. There is no need to add any chemicals or abrasive materials to the water, and the crushing and demolition operation can be completed solely by the pressure and flow rate of high-pressure water jets. The demolition process is vibration free, pollution-free, and environmentally friendly.

Concrete Mixer Drum Blasting System

The concrete mixer drum blasting system is an automated accessory designed specifically for removing residual concrete from the drum's inner walls, blades, and inlet and outlet ports. It is a core device for batching plants, ensuring production quality, improving efficiency, and reducing costs. Its core philosophy is to replace the inefficiency and high risks of traditional manual cleaning with a "powered drive + precise spraying + intelligent control" approach, achieving an upgrade from "passive residue removal" to "active safety assurance."

Boat & Ship Surface Rust and Paint Removal Solution

The robot enable shipyards, off shore, petrochemical and wide range of other industries to clean steel surfaces. allowing other trades to simultaneously perform other maintenance procedures. The robot offers a significant advantage over the traditional methods to remove marine growth, industrial coatings and corrosion. The robot is designed for all horizontal, overhead and vertical steel cleaning, blasting or custom engineered applications. It is remotely controlled for operator safety, comfort and productivity. The light weight construction and quick (dis)connect systems reduce the buildup time to approximately 10 minutes. The robot adheres to the wall by a magnetic drive assembly and can be moved independently. There is no need for crane assistance or cherry pickers.

Zhengzhou GuangYuan Cleaning Equipment Co.,Ltd. Is a manufacturer for high pressure water jetting machine, founded in 2012, is committed to explore the field of a high pressure water jet market brand. Our company is located in Henan Province, China.

We are professional in the design, manufacture and production of high pressure cleaning machine, water blaster, High pressure cleaner, high pressure pump, cleaning system customization etc. Our cleaning machine can be applied in both industrial and family cleaning, such as shipyard, power plant, starch factory, etc.  Our company has years of research and experience in first-class design technology, excellent assembly line and good quality control system. Our products are welcomed by customers from all over the world. We sincerely look forward to cooperating with new and old clients.

01

Advanced Technology

We work closely with KAMAT, a world leader in cleaning machine industry, with the highest pressure of 3000bar, which is currently the highest pressure in the world's high-pressure water jet field.

02

Stable and Safe

The pressure regulating valve is flexible and light. The overpressure protection safety valve opens and closes sensitively and reliably. The bursting pressure of the high-pressure hose is 2.5-3.5 times the rated pressure.

03

Excellent Quality

The high pressure cleaning machine is manufactured and inspected strictly in accordance with national and industry standards before leaving the factory. It can work continuously for 24 hours at rated pressure

04

Custom Service

We understand that different industries and cleaning requirements may have specific needs. Therefore, we offer customization service, allowing customers to tailor the machine to their unique requirements.

1. Packing: Plywood packing

2. Shipping way: suggest deliver by sea

3. Delivery port: Qingdao Port; or deliver to any port you need

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